Along with the increasing demand from customers for product customization and personalization, manufacturers are encouraged to transform from standardized production to flexible manufacturing, so as to quickly respond to the market and meet customer needs. Jianlin Industry, one of the world's largest manufacturers of sanitary equipment parts and auto parts, attaches great importance to market response speed and product quality. To this end, it has introduced Danish Universal Robots to create an efficient, flexible and reliable production line. In the ever-changing market demand, we can quickly upgrade production lines, produce new orders, and help customers seize opportunities.
In the past year, Jianlin has assembled more than 60 UR robots on the production line. With its remarkable flexibility and reliability, UR robots help Jianlin to be more flexible and convenient in production and wiring, while rationally optimizing human resources, reducing long-term operating costs and improving profitability.
Shorten the startup cycle agile response market
From installation and commissioning to commissioning, UR robots can be completed in a short period of time. UR robots can be redeployed in an hour, while traditional robots take at least a week; UR robots can start a new project in just a few weeks, and traditional industrial robots usually take more than half a year. The rapid production cycle helps Jianlin to respond more agilely to changes in market demand and enhance product competitiveness. The main applications of UR robots on the Jianlin production line include:
Dual-arm robot assembly product
Two UR robots can work together to complete product assembly. Due to the large number of processes in the assembly process, it is often difficult for one robot to optimize the utilization of the machine. The U-Robot's flexible joints and small footprint make it ideal for dual-arm applications. The shared work space is run with both arms, and the order of the two-arm action is coordinated by communication, so that the entire operation process is accurate, orderly, flexible and efficient.
Hot plate welding machine loading and unloading
When performing the loading and unloading operation of the disc welding machine, the UR robot adopts double suction cups, and the disc station completes the reclaiming and discharging operations at one time, and the overall movement is continuous and compact. The UR robot first sucks the bottom plate to be welded by the left magnet. After the finished product is in place, the finished product is taken into the bottom plate, and finally the finished product is placed on the right side.
Product assembly
When assembling the product, the UR robot first takes the nut from the exit of the vibrating plate and puts it into the acupuncture point, then picks up the product to be processed, and finally takes out the assembled product. Due to the requirements of the assembly process, the robot TCP needs to rotate in multiple directions. With the ultra-high degree of freedom of ±360 degrees per joint of the UR robot, it is easy to complete the teaching placement.
Product pick and place
During the pick-and-place process of the product, the UR robot is hoisted on a small space workstation with a small space, and the left and right workers are randomly loaded. After the screws are tightened, the UR robot removes the finished product and completes the sorting according to the condition of the belt line. The flexible UR robot makes the transformation and adjustment of the production line easier.
Injection molding, de-gate, thermal welding and test gas detection
Four processes of injection molding, de-gate, thermal welding, and gas detection can be completed using only one UR robot. In the traditional production mode, the operator can only complete one process at a time, and the semi-finished product is passed back through the totes. The production process of UR robots in series can save manpower and ensure product quality.
Pre-placement insert
In the pre-placement application, one UR robot can operate three injection molding machines at the same time, and the tool end is equipped with six jaws. The flexible wrist of the robot can quickly switch to any reclaiming position. Utilizing the ultra-high flexibility of the elbows, the tool moves from above to avoid horizontal interference.
Robot vision picking
The UR robot is equipped with a vision system for precise picking of disorganized parts. Simply placing the parts on the conveyor belt, the vision system can determine the type and position of the parts and pass the information to the robot via the socket. The robot can complete the positioning and picking up, greatly reducing the auxiliary manpower of the loading process.
The slide rail is equipped with the proud robot injection molding machine
A lightweight UR robot is mounted on the moving rail to expand the robot's working space. When the machines are far apart and inconvenient to move, the slide rails allow the robot to realize multi-station operation. With a single robot, it is possible to automate the machining process with multiple injection molding machines, saving costs and improving machine efficiency.
Create a safe working environment to promote human-computer cooperation
While paying attention to the market and customers, Jianlin also pays great attention to the personal safety and development of employees. The UR robot is smart and lightweight, requires no safety fences, and works side by side with the operator in a highly secure setup, making it a powerful and versatile tool on the production line.
Before the introduction of the UR robot, Jianlin had a large number of workstations that were manually operated. When the work was repeated, the human brain was fatigued, and some stations were dangerous. When these stations are undertaken by UR robots, on the basis of safety, the workers are freed from heavy and repetitive work, which not only promotes the benign cooperation between people and machines, but also greatly enhances work efficiency and ensures good products. rate.
Rational allocation of human resources to improve profitability
Adam Sobieski, General Manager of China's Uniro Robotics China, said: “The UR robot is simple and flexible to operate, and can be easily integrated into the entire assembly without too much adjustment to the existing Jianlin production line. Convenient programming There is no longer a need to arrange fixed staff for long-term maintenance, which saves labor costs."
After the UR robot liberates the labor force, the operator can go to work that requires thinking and value-added work, and the company does not have to fill his job. In this way, the company's internal resources are fully utilized to achieve flexible staff deployment, which not only effectively reduces employee turnover, but also reduces labor costs, thereby improving profitability.
Mr. Xie Yingwei, chief engineer of Jianlin Industry, believes: “Human-machine collaboration robot is a powerful innovation force in industrial manufacturing, which gives unprecedented flexibility to automated production. With the continuous development of human-machine cooperation robots, automated production will not It is synonymous with long-term constant, large-volume, single-product standardized manufacturing, but has the possibility of customized, small-volume, multi-variety manufacturing. Therefore, we are full of confidence in the development prospects of Danish robots."
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